Opening Pages
FRITZ FRAN President J. H. VAN DEVENTER Editor Managing Editor News Editor Machinery Editor Art Editor F_J. OLIVER FINDLEY Editor Emeritus Wetallur gical Bditer Associate Editer~ W.A. Washineton Edit or Resident Di-trict Editors Pittsburgh Chie RICCIARD! 190 RT G. BINGHAM Cleveland Detroit Correspondents London, Englan: Cincinnat FRAZAR Roston Hamburg, Germany Vilwauker San Franciec SANDERSON Torente. Ontari ALLISON Vewerk. V J Birmin hom ROUNTREE, Jt M. EDMONDs St. Lowis Owned and Published bs CHILTON COMPANY (Incorporated) Publication Office Chestnut and 56th Sts "29 Philadelphia, Pa Ne Editerial West 3 « York OFFICERS AND DIRECTORS C. A. MUSSELMAN, F re lon? FRITZ J. FRANK. Executive Vice-P FREDERIC STEVENS JOSEPH 8S. HILDRETH GEORGE GRIFFITHS EVERIT BARBEK JOHN BLAIR Viece-P Vice-P P treasure Secret and Executive Offices 9th St resider resid side nt ont ary JOHN H. VAN DEVENTER, JULIAN CHAS! THOMAS L. KANE, CHARI G. CARROLL BUZBY, P. M Member, Audit Bureau Member Associated Bu *ublished every Thursds BAUR, General Adver DIX, Manager Rea JES 8. B AUR FAHRENDORF of Circulatior siness Par Indexed in the Industrial Arts Index ay. Subecrip- tion Price United States and sessions, Mex…
FRITZ FRAN President J. H. VAN DEVENTER Editor Managing Editor News Editor Machinery Editor Art Editor F_J. OLIVER FINDLEY Editor Emeritus Wetallur gical Bditer Associate Editer~ W.A. Washineton Edit or Resident Di-trict Editors Pittsburgh Chie RICCIARD! 190 RT G. BINGHAM Cleveland Detroit Correspondents London, Englan: Cincinnat FRAZAR Roston Hamburg, Germany Vilwauker San Franciec SANDERSON Torente. Ontari ALLISON Vewerk. V J Birmin hom ROUNTREE, Jt M. EDMONDs St. Lowis Owned and Published bs CHILTON COMPANY (Incorporated) Publication Office Chestnut and 56th Sts "29 Philadelphia, Pa Ne Editerial West 3 « York OFFICERS AND DIRECTORS C. A. MUSSELMAN, F re lon? FRITZ J. FRANK. Executive Vice-P FREDERIC STEVENS JOSEPH 8S. HILDRETH GEORGE GRIFFITHS EVERIT BARBEK JOHN BLAIR Viece-P Vice-P P treasure Secret and Executive Offices 9th St resider resid side nt ont ary JOHN H. VAN DEVENTER, JULIAN CHAS! THOMAS L. KANE, CHARI G. CARROLL BUZBY, P. M Member, Audit Bureau Member Associated Bu *ublished every Thursds BAUR, General Adver DIX, Manager Rea JES 8. B AUR FAHRENDORF of Circulatior siness Par Indexed in the Industrial Arts Index ay. Subecrip- tion Price United States and sessions, Mexico, Cuba, $6.00: ada, $8.50; Foreign, $12.00 a Single y. 23 cents. Cable Ad Tronage. 4DVERTISING STAFF son Find! 621 Union Bidg hilton Bidg.. Ph 1612 Or 3 239 W Ober. 239 West W. B. Robinson / D. C. Warren. P O. Bos $1 Hartford ireas Contents We're Back National Income Machine Made Craftsmanship Ball Bearings Machine Tools the Month Nut Thread Tolerances and Gaging Kerosene Used for Spindle Lubricant Meet the Man Who Made Schedules Kept Welding the Assembly Line Washington News THE NEWS BRIEF Statistics Metal Working Activity Weekly Ingot Operating Rate Rate Activity Capital Goods Plant Expansion and Equipment Buying Machines and Progress Just Between Two Products Advertised Index Advertisers Copyright 1939 by Chilten Company (tne) 104 110 124 163 137 162 Buffal 72 Ge tising Manager der Service Can vear Cleveland Chicag ew York Pitts How Calcium-Silicon raises strength and ductility Cast Steel use calcium-silicon with reduced amounts instead aluminum alone for deoxidizing cast steel the ladle eliminates harmful chain-type, eutectic sulphide inclusions and thus raises the strength and ductility the steel. The averaged values num- ber tests .36 .40 carbon steel showed that this treatment raised yield strength 7.15 per cent, tensile strength 6.49 per cent, elongation 2.52 per cent, and re- duction area 5.82 per cent. Ask have one our metallurgists call and explain more fully how you can improve cast steel with calcium- silicon. can help make your use this and other ferro-alloys more profitable, without obli- gation. Electro Metallurgical Company, Unit Union Carbide and Carbon Corporation, East 42nd Street, New York, Canada: Electro Metallurgical Com- pany Canada, Limited, Welland, Ontario. chain-type, eutectic sulphide in- clusions segregated along grain bounda- ries cast steel not treated with calcium- silicon. Magnifica- diameters. Inclusions cast steel treated with silicon. The inclusions are dispersed and the steel has improved duc- tility. Magnification diameters. (Both micrographs slightly reduced reproduction.) 10—THE IRON AGE, June 1939 Vanadium Increases Strength and Toughness Medium-Man- ganese Steel Castings The aver- aged values series tests showed that the addition 0.10 per cent vanadium medium-manganese steel raised the yield point from 52,000 70,200 lb. per sq. in., and increased the Izod impact from 58.7 Tensile strength, elonga- tion, and reduction area were also slightly increased. Use Per Cent Chromium Steels for Wear-Resistant Castings The per cent chromium steels are easily hardened and relatively inexpensive. They are particularly suitable service involv ing severe abrasion but little impact. Zirconium Improves Machinabil- steel castings retards segregation impu- rities the grain boundaries, eliminates hard spots, reduces grain size and produces cleaner and more uniform steel. result, machinability greatly improved. you want more information about these and the many other ferro- alloys and metals and the service that goes with their purchase, write for the booklet, Products and Electromet Trade-Maork Ferro-Alloys Metals The word registered trade- mark Electro Metallurgical Company UNION CARBIDE AND CARBON CORPORATION | 1 other Alloys rro- | j | | d | = ~ = = - AA == = = j = | | | | * | | | | ' | HIS the second six graphic pres- dealing with the improved machine builder employment and mass consuming power. The first this series appeared The Iron Age May 18. dealt with the threat progress and the American System Enterprise involved the wide- spread present day recurrence the age old antagonism mechanical improve- ment. This second deals with na- tional income. shows that more pur- chasing power for all can come only through accumulating new time savings encouraging the fullest and freest use time saving machinery. ; — ACK 1899, the and days, con- suming power was low. One reason was lack income; another was lack things buy. Mass pro- duction had not then made its appearance and goods and services were not plentiful. Who would want back those times? =132 After 1899 came the automobile and mass production, with 30-year climb consuming power and prosperity, culminating the silk shirt era 1929. And after that—the headlong plunge. years lost the gains the pre- vious 30. And find ourselves now, 1939, back the low level consuming power How can climb back again? *Index oj PER CAPITA ivate production of National In- per capita pr « come, 1899——100; 1929——132; 1939——100. National In- dustrial Conference Board. cannot expect enjoy 1929 standard living merely produce income the rate people did 1899. Our national consuming power obviously de- pends upon the national income that produce. National income finances our buying power. all there is, there isn't any Our problem increase national income. Everybody agrees PRIMING that. The question is: How? Pump Priming? Government Business? Shorter Working Hours? Slowing Down Machines? RESTRICTIONS MACHINERY BUSINESS 2 SHORTER HOURS large national income should have today, had not met Man back 1930? Based the rate which increased our national income during the years preceding 1929, should well over billions dollars now, terms 1929 dollars. had that much annual national income, our troubles would over. could away with relief, put all the unemployed back private jobs, balance the budget and be- gin pay off the national debt. BILLIONS PLUS can boost national income where belongs? Now I'll ask one. Why not the way did between 1899 and did then investing time savings. Time savings made possible increased productivity. And that, turn, made possible, improved methods and improved machinery. Consider for moment two workers. One 1899 and one 1929. Little difference there between them except for the mustache. Using the same tools, the worker 1929 could not produce bit more per hour than the worker 1899. And not much week, because shorter hours. When you stop think that, isn't evi- dent that time saving methods and better tools alone made possible greater individual producing and consuming power and, hence, greater national income? | _ A J METHODS BILLION AND MACHINES NATIONAL INCOME METHODS POPULATION AND MACHINES course there was larger population 1929 than and therefore more workers. Sixty per cent more fact. And per cent more people ought create per cent more national income. Adding per cent the national income 1899 and then de- ducting per cent for the shorter hours worked 1929, get national income $52 billion, terms 1929 dollars. This what our National income would have been 1929 instead $82 billion, the workers 1929 had used the same methods and the same tools did the workers 1899. What really do, all us, work making national income dollars. And can turn out lot more them machinery than hand. BONUS THROUGH 7 4, | HERE did the $30 billion come from that the difference between the actual national income 1929 and what would have been had then been com- pelled use the methods and the tools did not come because greater skill, strength application the part the workers. came solely and simply because the continued application, all lines effort, better methods, more power, improved machinery. other words, this $30 billion bonus (of which over per cent went our wage earners) came because nation-wide policy investing time savings. There was nowhere else for come from. That former and now forgotten national policy encouraging time savings and promoting efficiency and productivity was responsible for the steady gains wages, living standards and general prosperity which took place between 1899 and 1929. HAT has happened, since send back the 1899 income production level? Private enterprise, far management concerned, has not altered its attitude toward time savings. values efficiency highly ever. But what has been able accomplish time saving since 1930 has been more than offset time spending. For this new national policy spend and spend has affected time savings well money savings. have had past depressions and have come out them new heights national income and prosperity. But, then, there was thought throw- ing time savings overboard. fact, sought them more energetically than make for our losses. Nowadays, are spending time savings faster than make them. That's are back the level. DEPRESSION OWADAYS forces that were unknown before 1929 are work devouring and off- setting time savings. dozen them and any one capable eating our time savings fast they are produced. Take, for example, legislation limit working hours. may surprise you know that all gains efficiency and productivity per man— other words, all time savings made since been completely offset just our reduction working hours per week. The average annual gain national income production, above that due population growth, was |.3 per cent per year for the 30-year period from 1899 1929. This the rate elevation the American standard living during that period. addition that, reduced working hours the rate per cent per year. The productivity gain |.3 per cent was above this. Since 1929 have reduced working hours the rate per cent per year, not counting the reduction due unemployment. have reduced them from with further reduction manda- tory law. net retrogression 0.7 per cent per year time saving, just from this one cause among many. € > | f > (a — BS | { ) IME savings, this day and age, are most com- monly produced the use power and im- proved machinery. They are not hand made. chinery that capable turning out time savings expensive. must financed. the past has been financed from profits and from funds seeking profit- able investment. The corporate profits tax has put stopper the reinvestment profits. Made too expensive. And the uncanny sixth sense which tells money that something wrong has sent private investment funds into hiding. They have shrunk from average $3.7 billions per year for the period from present annual level billion less. Capital won't stick its neck out have its head chopped off. PRIVATE INVESTMENT PRIVATE INVESTMENT CAPITAL RIVATE savings have the caution that goes with first hand appreciation their value. When they see combination circumstances which makes difficult impossible earn profit keep the capital intact, they stay hiding. When capital stays hid- ing, wise Government should seek coax out reassuring it; not force out conscripting it. Even all the savings America were conscripted and put work, they would follow the former pump priming billions down the knot hole. Public private investment dollars alike can- not survive long time savings are outweighed time spend- ings. Reaffirmation national policy time and money saving and renunciation the policy time and money spending are the essential steps toward putting dollars and machines work build national income. | improvement and the use better tools and machinery are the real creators time savings. And only through making time sav- ings, can increase everyone's share the national income making larger. Labor has the greatest stake this constructive use time savings, be- cause the principal beneficiary. gets the largest portion the total national income, the form wages. And its share has been increasing one. now averages over per cent. There cannot anything basically wrong with the use improved machinery our system en- terprise, when proved itself capable increasing national income $30 billions, which the lion's share went wages, which means employment. Passing laws limit the national debt, balance the budget compel economy public expenditures, prevent labor troubles, COSTS PRICES Government from competing with private business would the na- tional income harm, because these things are destroyers time savings. WAGES AND BUYING POWER DEBT GOVERNMENT COMPETIT! MACHINE MADE TIME SAVINGS THE MACHINE WOULD THE JOB But passing laws reduce nullify restrict the creation new machine-made time savings would condemn progressively less and less consuming power, fewer and fewer jobs and shrinking wages. away with the time spenders that are now offsetting the time savings the machine and will back the road toward the $100 billion annual national income. MACHINES CREATE TIME SAVINGS TIME SAVINGS CREATE NATIONAL INCOME NATIONAL INCOME CREATES PURCHASING POWER PURCHASING POWER CREATES JOBS AND WAGES. next presentation this series will appear The Iron Age July 13.) | = | | T | : EXCE S¢y BUD we > ‘ | ly ia { — 1 | MORE THAN ONE THING 1929 653 EMPLOYEES 1909 151 EMPLOYEES 1899 EMPLOYEES Early its business life, Kearney Trecker Corporation included among its products lathes, boring bars, grinders, special machine tools, etc., but soon discovered that they were excel, would necessary concentrate their efforts upon one product. The soundness this policy has been demonstrated. KEARNEY TRECKER CORPORATION MILLING MACHINES | | | | | | | q ) 7 | SER CE) controlled machine tool, which eliminating unnecessary motions and effort, reduces costs, permits distribution broader markets and increases employment. example this machine, tapping cored holes radiator sections the Detroit plant the Radiator Corp. Unsolicited, they say, Super Service Radial giving splendid CINCINNATI BICKFORD engineers will gladly study your drill- ing requirements without obligation. THE CINCINNATI BICKFORD TOOL Co. OAKLEY, CINCINNATI, OHIO, U.S.A. IRON AGE, June 1939 ae t .. Located one the country’s most modern auto- mobile plants and attended single operator this NEW NATCO “HOLEWAY” machine perform- ing total drilling, core drilling, chamfering. counterboring, and reaming operations cylin- der blocks per hour. two-way horizontal eight headed combina- tion driller and tapper. built four right hand and four left hand NATCO HOLEUNITS, each com- plete with spindle boxes containing total drilling spindles and tapping spindles. Tapping spindles are arranged with individual lead and are complete with tap holders and are driven auxiliary NATCO Tapping Unit mounted NATCO THE Per Hour Machine heads straight line auto- matic mechanical indexing fixture. Two cylinder blocks are loaded the loading station (to rear illustration) and are automatically indexed from one station another the required operations are per- formed. The blocks are then ejected the sixth unloading station. NATCO “HOLEWAY” machines are designed for high production boring and tapping operations are sturdily built stand against hard usage over long periods with maintenance Write for literature call NATCO representative and let him aid you coming practical and eco- nomical solution your “hole” problems. Mounted between the NATIONAL AUTOMATIC TOOL CO. Richmond, Indiana, Chicago Office, 2009 Engineering Bldg. Detroit Office, NATCO DRILLING, BORING and TAPPING MACHINES 109 New Center THE IRON AGE, June | j j | LONG stride toward the ideal straight line pro- and transfer facilities carefully determined duction the rolling nonferrous metals flexibility production and low conversion cost. been achieved the new plant the Bridgeport Stone Webster Engineering Corporation was Company. delegated the task developing the plans and specifi- This project, with monthly capacity more than cations for buildings for mill and laboratory, with com- 6,000,000 pounds, devoted exclusively the produc- plete power and service facilities; the translation tion brass, copper and copper-base alloys sheets, plans into plant, efficient and modern every respect coils and strips. and with adequate provision for expansion; the coordi- organizations were privileged cooperate with all engineering and purchasing activities, the engineers the Bridgeport Brass Company, who supervision construction, and the budgetary control had developed the preliminary plans. for the entire project. Morgan Construction Company devolved the task The result—a new and far-reaching step the non- preparing systematic production layout insure ferrous metals industry. For Bridgeport, modern plant continuous flow material from cake that greatly increases the company’s previous rolling finished product, through hot and cold mills, annealing, capacity. pickling, and other processes essential the correct For the nonferrous metals industry, new and com- working nonferrous metals. This involved planning plete engineering and construction service, combining for maximum utility all equipment, with locations, sound experience and knowledge with vision. plans and specifications for build- ings; power and service facilities; coordination engineering and purchasing; supervision budgetary control. STONE WEBSTER ENGINEERING CORPORATION production layouts; detailed specifications; manufacturers’ proposals; foundation designs, supervision erection for all equipment. MORGAN CONSTRUCTION COMPANY MORGAN CONSTRUCTION COMPANY, WORCESTER, BRASS = q CON ANY MASS. STONE WEBSTER ENGINEERING CORPORATION _ ) | | Sundstrand Automatic Improves Pump Production Rapid Traverse 250” minute, Skip Feed, and Unit for Front Carriage are standard features Sundstrand Automatic Stub Lathe shown left which are specially valuable improving production ferrous alloy pump Front tools; mounted indexing tool-block; rough and finish inside indicated diagram below. Rear tool rough- and finish-faces open end close limits with respect parallel surface. Model Automatic Stub Lathe This work formerly required three machines, three Below Model Sundstrand Automatic Stub Lathe operating pump bodies. Guard removed chuckings, three handlings. Standard Model show Front Carriage, including Units for Slow- and Dwell; also Straight Feed-in. Automatic Stub Lathe does the whole job, saves capital investment, floor space, work handling; improves quality work, employs cemented carbide tools effectively increase production and can set quickly for many other jobs. Every time Sundstrand Automatic Stub Lathe used new work, purchase the finished product becomes easier for larger Automatic Stub Lathes, built three sizes, have enormous possibilities. Ask about them for your work. SUNDSTRAND MACHINE TOOL CO. 2539 Eleventh Street, ROCKFORD, ILLINOIS, TOOL RELIEF OWELL RAPID RETURN Hydraulic Clamping—A Sundstrand Hydraulic Clamping Unit provides easily operated, fast, powerful, dependable clamp- ing work-pieces which locate accurately the Sundstrand-built fixture. OWELL START— 24—THE IRON June 1939 * tance cut off, cham- fe red, knurled at one end = drilled deep. The two operations require | minute — and 40 seconds and 1 minute and 340 seconds respectively These screwsof cold rolled COMES 47% Gisholt MACHINING COSTS Selector The most efficient con- trol ever devised for the The 47% saving was made new Gisholt No. Universal purpose. Operator sets dial diameter the cut and the machine automatically responds operator can select and pre-set the spindle speed for the next with the cut. The pre-set speed then obtained touching trip and cutting speed, whether for turning, facing and boring. touch the high-low trip immediately time. provides proper reaming threading speed. Available Gisholt Nos. and Ram Type Universal Turret Lathe. Literature will sent request. Turret Lathe equipped with the Gisholt speed selector. This great time saver because while one cut progress, the the machine automatically makes the shift. There loss The spindle speeds only one the three ways which the Gisholt “Speed Selector” can used. For full information, ask Gisholt field engineer write us. MACHINE COMPANY 1215 EAST WASHINGTON AVENUE, MADISON, WISCONSIN, TURRET AUTOMATIC LATHE TOOL SRINDERS ANCING MACHINES | 4 ’ 3 ACCURATE This picture shows BAIRD SIX SPINDLE HORIZONTAL AUTOMATIC LATHE. The machine may arranged tor chucked work for work turned centers and with without one more cross slides well the five longitudinal tool slides for ordinary turning operations and also arranged drill one more holes mill thread tap and include sandpapering buffing operation and load ing and unloading devices, THE JOB REQUIRES. BOTH THESE Have REQUIRE LEAST WORK OPERATOR. leeds best eacl (Controls Have Spindle Speeds and Tool part ot each job Have Mechanical Chucks requiring neither nor BAIRD Mechanical Chucks have Maintained, ustable Gripping Pressure, very point loose practically eliminates the chance worl the chucks Have Totally Enclosed Mechanism with Feed Lubrication and High Speed yet Smooth Indexing May set DOUBLE-INDEXING which permits that production tin SPEEDY PRODUCTION MACHINES RIDGEPORT, ar 4 a picture shows BAIRD 11” EIGHT SPINDLE VERTICAL AUTOMATIC INTERNAL GRINDER. each station wheel provided the size, grade and speed best for the work done each station. Kach wheel is independently dressed and sized or posi- tioned each cycle and only the need each, hence least cost for wheels Work having two diameters may have wheels arranged 0 BAIRD MACHINES passed through the machine second time continuous operation BAIRD PATENTED TURN AROUND METHOD used the BAIRD GRINDER grind trom both ends the work and diameters if so wanted Double Indexing also allows two pieces the same work being loaded and unloaded each the two preces time. saine wavy at the same methods save space, Chese handling, Hoot storawe, and help the checking the work Baird About THE BAIRD MACHINE COMPANY BRIDGEPORT, CONN. 26—THE IRON AGE, June 1939 4 ~ ) POTTER AIRCRAFT MANUFACTURE Greater Production With Less Fatigue Divided Labor Costs Extreme Accuracy. When confronted with problems involved the manufacture AIRPLANE ENGINES and PROPELLERS make use the knowledge the subject possessed engineers. More often than not these problems include combina- tion alloy steels—large amounts stock remove—many involved operations one piece —high hardness readings—unusually close limits accuracy—extremely fine finish requirements— all which call for not only versatile and eco- nomical machine tool but also considerable coop- eration between the manufacturer and the machine tool builder. Automatics have proven out- standing for solving the problems for this class work. They are especially designed for high production, with extremely flexible tooling The Industry much evidence cooperation between the manufacturer and the tooling, which discernible the photo- this page. have been selected from our Pratt Whitney Aircraft and Hamilton Standard Propeller tiles. Send your prints for full POTTER JOHNSTON MACHINE CO. FACTORY REPRESENTATIVES: J \ W s ’ Ket A I N J New Jersey rn ns M i I 8-154 ¢ M B I> M Toled 0 Lou V l Ww oO witl Tol Ww I ster, 743 North Fourth Street, Milwauke W iseor 3:2 n, lowa and Indiana. AGENCIES: Star Mac! ry Compal 174i attle, Washington; Henes-Morgan Machinery ¢ 2026 Santa I s, Calif.; Jer mn Macl ry ¢ 20th & Tennessee Sts San Frat Nel & Ir 7 Prest \ rex Jact 137 Gr Montreal, ¢ a; nd; et | Fr I H Maskinak K I I New York, N. ¥ \ acoa s I Te-H Ww THE IRON June Ss « ev | ~- | | q ; 3 | New | Missouri First St 5 Ltd., Bi 1 | 1 Bru Whiteha | — The Good Citizen the Industrial World every machine must stand its own feet and justify itself. must carry its share the total load misfits. Hence how illogical the proposal further penalize the machine when its full pro- ductive capacity much needed carry the load society imposes! Especially any national emergency that may arise imperative that handicaps added. THE MODERN MACHINE TOOL, THEN. the Good Citizen THE LUCAS MACHINE Co. Vakers the LUCAS Horizontal Boring. Drilling Milling Machine Cleveland, Ohio 28—THE IRON AGE, June 1939 | | | | | | | | } | 4 7 | | J | | | | | | } | | ) | r | }) r pe | | 3 | | | | | | | | > 4 Price reduction, made possible cost reduction, created the automotive and electric appliance industries. Bullard are widely used these industries. The connection? Mult-Au-Maties are cost reducing machines. They are bought be- ‘ause bore, face, turn, drill, ream, and thread faster with greater sustained accuracy and lower cost than other methods can permit, even runs short 250 pieces. They help create thousands new they help bring prices within the reach. Bullard en- and you how can for your production what they have done for > JONES LAMSON MACHINE Springfield, Vermont, dX” THE MAKES PROFITS SMALL LOTS the department the average plant always difficult make profit small lots, The J&L Fay Automatic Lathe designed for quick set-up together with speed, power, rigidity and simplified operation, has spelled the difference between profit and loss many plants. The two shown are turning headstock gear blanks. One machine used for roughing and the other for blanks, lots pieces, are these machines. blanks are mounted arbor and held between centers for finish turn- ing and facing One operator cares both machines, the usual arrange- ment for this type Interesting ports gear blank work are yours for the asking. They will show how the Fay can produce profitably own gear department. THE IRON AGE, June 1939 3 — iA € . Fi y j | [ \ . \. FF | KA y | i — No. EXTENDED BASE 36” SWING Large gears, bearing races, rolls and similar work requiring swing clearance 36” are readily handled the Heavy-Duty Heald No. Internal Grinding Machine. This machine has extended base 18” longer than the standard No. and equipped with special oversize workhead designed for heavy-duty operation. addition swing capacity 36” within the water guard, the workhead can swiveled for grinding taper holes. hand wheel operated cross-slide under the workhead and face plate adapter which were furnished this particular machine for handling gears. ~ hand wheel table feed are also provided, which permit face grinding well. hydraulically operated water guard swings upward allowing convenient loading from overhead with crane. PRODUCTION — CESTER, MASS., U.S.A. TIME-SAVINGS MARKETS Time-savings contain the seeds prosperity. They lead greater productivity, lower selling prices, and wider markets. The result more jobs for workers. consider this foot Cincinnati Hypro Vertical Boring Mill its relation your time-saving equip- ment. has every refinement design, construc- tion, materials, lubrication, control, feeds and speeds, ease operation, and power application that combine make time-saving reality. Elimination strain stress-absorbing zones gives you plus value the form smoother finish all classes work. Write for our descriptive booklet. THE CINCINNATI PLANER CO. PARTS ONE TIME the DOALL Bethlehem Shipbuilding Quincy, are welds corners separate plates hold them firm. Then, parts are cut out one time with rough “burned” edges. Meet Today’s Challenge for Greater Speed Contour Sawing the new process machining. Recog- nized the fastest precision method removing metal: cuts out internal and external shapes from any metal thick. precision machine tool that replaces shaping, milling and lathe work large variety jobs with enormous savings. Used large and small plants countries, such firms Ford, Fisher Cadillac, Baldwin Locomotive. Douglas Air- eraft, Navy, International Harvester, General Electric. Ace Tool Glenn Martin. ete. Let factory trained man bring your plant and show you what does. what saves your own work. CONTINENTAL MACHINES, Washington Ave. Minneapolis, Minn. Send data on the DoAll. FREE—New Hand Book on Contour NAME Machininge—100 pages of valuable metal working helps. 32—THE IRON AGE, June 1939 | | | | ‘ q ott LER | 4 | | f : | = | MICHIGAN THE IRON AGE, June DETROIT, MICROMATIC HONE CORPORATION 7401 DUBOIS STREET Honing the most rapid, and economical method finishing oil-well tubes, recoil cylin- ders, gun barrels, and other long, round, straight internal diameters. The Self-Oiling Hydraulic Honing Machine illustrated powered for hones 20” diameter, and has stroke feet. Our engineers have developed larger and longer machines this type, also many Vertical Honing Machines variety sizes and spindle arrangements including some Combination Boring and Honing Machines. Write for details. Ask for Honer Catalog THEJOB.... Where the Going TOUGH GRAND RAPIDS HYDRAULIC FEED SURFACE GRINDERS Every machine the GRAND RAPIDS LINE, offers these among many other GRINDER No. 35 at work grinding carboloy tool bits to fine finish with utmost precision. advantages: easy accessibility hy- draulic assembly from front rear— extreme accuracy and fine finish maximum longitudinal table speeds— elimination oiling time. This grinder has the smooth high speed that you need the finest accurate work. Send for the new catalog GL-100 illustrating the latest hydraulic feed surface grinders. GALLMEYER LIVINGSTON CO. 34—THE IRON AGE, June 1939 Long Cylinders and Tubes — >» Fe > 7 well equipped mechanics, petrographics, and polishing sive development and application. Norton electric furnace plant large research staff also work new abrasive developments and checking the raw materials used abrasive manufacture. The past years have seen many impor- tant developments* come from these Norton laboratories. They have solved difficult grinding problems for many have reduced grinding costs for all. And countless developments importance are sure come the future. Industry has profited and will profit Norton research. *just to name a few recent ones: optical synthetic resins, diamond wheels including the new metal bond, Crystolon abrasive, bond, con- trolled structure, Norbide (Norton boron carbide), The greater part of the research laboratories at Worcester (about 37,000 square feet) is located this building, designated Mill OMPANY Each machine this battery Waterbury- Farrel Automatic Screw Thread Rollers will more than 1,000,000 No. machine screws month. Automatic Threaders and including 34” thread diameter; Hand Feed Machines and including 1”. The last word high speed cold Waterbury- Farrel “Hi-Pro” headers. Produc- tion: For 3/16” min.; for 16” per wire, per min. . SCREW MACHINERY the CENTRAL SCREW CO., PLANT This progressive Mid-West concern well-equipped meet the demands THE WORLD TOMORROW Quality High Production Rolled Thread hine We th strongest a finest oOmmerct produ tainable! MACHINE COMPANY CHICAGO CLEVELAND NEWARK, THE IRON AGE, June 4 = > MARVEL AUTOMATIC PRODUCTION SAWS No. 6A Capacity 6”x 6” are to survive in world competition, and our higher American wage scales maintained. greater efficiency in output. What we need here, to further raise our living standards is MORE automatic machinery available at LOWER COST to ALL our people. MARVEL AUTOMATIC HACK SAWING MACHINES Write for Catalog This collapsible return flange refrigerator door die has least one thing common with hundreds other dies use throughout the country made money-saving, cast-to-shape Strenes metal. the refrigerator field, the automobile field fact, wherever you find drawing and forming dies, you find enthusiastic users Strenes metal. They know that the raw Strenes stock less expensive, that casting accurately shape cuts out sub- 38—THE IRON AGE, June 1939 modern INDUSTRY must be supported by automatic machine tools of tremendous production capacity, if our industries in many hundreds of industrial plants, as well as in our government's armament shops, MARVEL Automatic Production Saws are ill rifle consistently making their contribution to the maintenance of the American Standard of Living through their higher speed and STRENES METAL MARVEL, No. 6A, Heavy Duty High Speed Saw at the Snoring field) Armory A few saws this model take care of sawing barrels The American Standard of Living is undeniably much higher than that of any other nation—first and foremost because American plants are utilizing more automatic production machinery than our foreign competitors. to make MORE economic goods You can make your contribution to raising American tiving standards by replacing your sawing equipment with modern stantial machining time, that its long wearing and low maintenance features are little short sensa- tional, and that they are certain get these results because Strenes produced one foundry. Try Strenes metal our risk. Take advantage our trial either your first Strenes die cuts costs from 35°/, you pay nothing for the casting. The Advance Foundry Co., Dayton, Ohio. FOR DRAWING AND FORMING DIES of | | i | | Sales: 199 Lafayette St., here f STARTED THE AIRCRAFT INDUSTRY VITH CYLINDER STUDS! Now grinding top ranking production method for generating our highly stressed studs? That was the ery of the aireraft§ in- dustry only few years age. They had already reached the absolute limit ae- threaded sections by the old methods. The answer was thread grinding! With the introduction accurate machines 1935, became possible for the first time generate stud serew threads from the blank production Previous thread grinding had been process used only for the correction threads. Thread grinding provide s the accurate size and per feet finish necessary for the high factor of safety required in aircraft engine parts such as these rocker arm bolts The result grinding the stud threads was vast improvement racy and dependability surprisingly low cost. The new method was so sensa- tionally that its use was soon practically all threads external and internal surfaces where size would Clutch barrels and related parts are ground te meet requirements for extreme accuracy Manufacturers other fields were not slow fall They have eagerly adopted thread grinding and made one of the top ranking production methods for wide variety almost every conceivable purpose. Grinding was used to make this tape red plug gauge jor internal pipe threads Thread grinding has many advantages wonder thread grinding was enthusi- astically gives highly aceu- rate thread section, with smoother, better finish and appearance. The thread stronger and more dependable. There almost complete absence checks and And beeause the grinding done after heat treating, the threads are unusu- ally hard and wear resistant. These advantages are gained with rifice economy. Production rapid and the cost low. For a given degree of accuracy, many thread pitches may be pro- duced from the blank fraction the time required mill turn the same threads. special skill experience required by the operator. Any material can threaded grinding which can ground can also threaded means special thread grinding wheels and thread grinding machines. The ad- vantages the process outstanding on the threading of corrosion, heat and abrasion resisting alloy Thread grinding is simple fecurate results are secured without ¢ tpernienced operators and those materials with abrasive quali- ties like hard hard fibre. hard baked and moulding compounds mica chust). Correct grinding wheels necessary for best results all precision grinding, the use the thread Even before the appear- ance on the market of thread grinding ma- chines for production work, Carborundum had discovered and introduced the modern types specially bonded thread grinding wheels. This availability suitable had great deal with the tion basis. Adequate stocks uniform, high-quality Carborundum-made thread grinding are carried all times, meet every thread grinding requirement from threads per And Strong, accurate threads are ground with Aloxite Brand Resinoid and tloxite Brand itrified W heels manufactured by The Carborundum Company experience thread grinding available at once to any manulacturer whe is inter- ested further investigation the The Company. CARBORUNDUM THE CARBORUNDUM COMPANY Niagara Falls, Philadelphia Detroit, (leweland, Pitteburgh, Cincienati, Grand Rapids THE IRON June _ > Z 1 AAT v + bed be ( ynoac or ai rs are com + thereby broadening their profitable sales great many gaintu rment to the mutual advantage ana Th Cleveland Presses are playing role bridging the gap between supply and demand the Pressed Metal Industry evidenced } ~} h number t Clevelands which are being shipped to M . Inulacturers everywhere THE CLEVELAND PUNCH SHEAR WORKS COMPANY NEW YORK CHICAGO DETROIT PHILADELPHIA PITTSBURGH 40—THE IRON AGE, June 1939 | | G | | N>5 piel nc ea run I Y pat il Wherever ble, shafts have been made shorter order eliminate undue torsional | { $4 train oensluve anda Wr anda nydraulic clutcnes located petween tne upriant ntrit te ft morovea tar ty, wnicn 1 especially nece Iry wltn ncreaseda st eed These ind many 4 are interested Modern Power Pr: will pleased send copy recently published book which illustrate the eleven different Cleveland Power Presse q = One the complete line Niagara Single Crank Presses built wide range sizes and capacities for concentrated pressures required heavy punching, shearing, blanking, trim- ming, forging, bending, drawing and embossing operations. NIAGARA MACHINE AND TOOL WORKS, BUFFALO, Y., Branches: General Motors Detroit Leader Bidg., Cleveland Church St., New York City 42—THE IRON AGE, June 1939 | | | SINCE New York UNDER-SLUNG BED FRAME For Stiffness and Accuracy AILED major engi- neering accomplishment when first announced Na- tional twenty years ago, this type compact Frame forms the foundation upon which all subsequent improvements Forging Machine have been built. Without this basic idea for rigidity present-day forging demands would impossible attain. ATIONAL MACHINERY COMPANY TIFFIN, OHIO. Detroit THE IRON AGE, June THE | Chicago THIS BIG FRAME WILL STAND TREMENDOUS PRESSURES ~ PLANING MACHINE TOOL ACCURACY GIVES PERFECT ALIGNMENT THE FINISHED MACHINE THE ONE-PIECE SOLID STEEL BED FRAME Clutch Machines All standard sizes Ajax Forging Machines, even the huge seven inch, are built with one-piece, solid steel bed frames withstand the tremendous pressures gripping and heading with unyielding, anvil-like rigidity. There are hollow ribs and deceptive box cores convey erroneous appearance strength. The walls and ribs are solid and are logically located for soundness casting and stiffness service. The full advantage this extreme frame rigidity utilized through the excellent alignment the extension guided header slide and outboard guided die slide for the production accurate forgings requiring minimum machining. Write for Bulletin No. 65-A 44—THE IRON AGE, June 1939 ~ — | . j i | Ni % q } “ i | | Twenty-two short working strokes minute, complete cycle little less than seconds —this the kind press performance you need boost production and lower unit costs. Completely new, this Southwark single- acting hydraulic press has 48-inch platen area and full stroke 20-inches. find difficult beat for speed operation, accuracy work, and sheer sim- plicity design. Whatever your press requirements, Southwark can help you better job—more econom- Southwark Division, Philadelphia; Pacific Coast Representative, The Pelton Water Wheel Company, San Francisco. Operating Valves Hydraulic Accumulators— Plate Planers— Bending Testing Special Hydraulic Machinery SOUTHWARK PRESSES { — Welded Steel Frame, 350 Ton, 1500 Ton Open Gap, Metal Forming Press. High Speed Forming Press. | U L C E S S E | There good reason that the name WOOD appears frequently modern hydraulic press equipment. Engineering the Wood Company offers either high speed normal speed operation, welded steel plate bolted frame construction, built-in pumping and electrical equipment, other special details fulfill in- dividual requirements. The presses shown are but few the many produced Wood Company. PRESSES IRON AGE, June 1939 i i | | 4 i 2 wood | | | The owner this 750 Press states the savings estimated its use, made possible profitable contract and pro- vided many man hours employment. STEELWELD ton Steelweld Bending INERY q | — | Whitney Chains. from transmission troubles are avoided Servicing and maintenance requirements are minimized. Long chain life assured. Whitney dependability firmly based advanced engineering finest alloy steels lab- oratory-controlled heat treatment and precision manufacturing standards maintained the skill long-experienced Whitney craftsmen. These hun- dreds men, steadily work making Whitney Chains, SEND for V-124 Roller Chains Silent Chains Conveyor power drive and conveyor applications. More than Flexible Couplings why pays specify Whitney for all chain requirements THE WHITNEY CHAIN MANUFACTURING CO., HARTFORD, CONN. 48—THE IRON AGE, June 1939 roductive capacity machines consistently maintained British aeroplane called for bigger and stronger propellers extremely difficult forge. American manufacturer, Erie Foundry Company, Erie, Pennsylvania, met the demand with the world’s largest steam drop feet from floor line cylinder top feet inches into the ground. The severely stressed piston rod— heart the hammer—is Vanadium Steel. THE IRON AGE, June 50—THE IRON AGE, June 1939 HOW THE SPEEDY EMERGENCY SERVICE J&L WAREHOUSE SAVED THE FRANK TAYLOR COMPANY Another example partnership with American Industry plant operating full time fill immediate orders then fly-wheel cracks, causing what looked like serious production delay. Mr. Muchmore The Frank Taylor Company, Cincinnati, Ohio, writes follows telling how the prompt cooperation the Cincinnati Warehouse helped him out this difficult situation: our extremely busy season, had the misfortune having fly-wheel one our important Punch Presses. order keep this press operating until new fly-wheel could obtained was necessary repair the cracked fly-wheel. This required two pieces thick hot rolled steel inches outside diameter and inches inside diameter. The fly-wheel cracked p.m. and needed the steel 7:30 the next called our representative, Mr. Guethlein, his home about p.m. and told him what needed and when delivery must made our plant. Without hesitation, Mr. Guethlein said will have 7:30 tomorrow Mr. Guethlein and the Jones Laughlin Warehouse the steel was delivered our plant before 7:30 the next morning and very short press was operating again.” 4 morning keep the press running and our plant production. You never know when you, too, may faced with urgent problem which your can help solve the need the right kind steel hurry. You can sure your Warehouse has among its stock Controlled Quality Steels. The Warehouse your vicinity amply equipped supply your smallest largest requirements quickly, promptly and efficiently. many progressive manufacturers just pick your telephone and call your Warehouse. WAREHOUSES PITTSBURGH CINCINNATI DETROIT NEW ORLEANS CHICAGO 26th and Jane Sts. Vine Sts. Beaufait Ave. No. Miro and Japonica Sts. 2250 47th St. Hemlock 1000 Main 2324 Plaza 0470 Franklin 1131 Virginia 1600 NEW YORK: 30-44 Review Ave., Long Island City New York City, 6-8700 ... Jersey City, Bergen 4-2994 Newark, Market MEMPHIS: Auction Avenue $-1625 every right quality steel full range sizes STEEL 2 4 FROM FISHING REELS STEAM LOCOMOTIVES Stainless Steel Spring Wire has established entirely new service standard for springs exposed moisture, live steam, acids and alkalies. possesses all the the best conventional ferrous spring wire, has corrosion resistance equal all and better than most non-ferrous spring wires, yet takes longer Many periodic spring replace- ments that were considered trade nuisances are longer tolerated. Consider what spring failure means you. Add the cost springs and installation the loss from interrupted service. will gladly give you the story savings Wissco Stainless Steel Spring Wire. WICKWIRE SPENCER STEEL COMPANY 500 Fifth Ave., New York; Buffalo, Chicago, Detroit, Worcester. Pacific Coast Head- quarters: San Francisco. Warehouses: Los Angeles, Seattle. Export Sales Dept.: New York Spencer High and Low Carbon various ring Wire, Chrome Vanadium Spring Wire and Strip High annealed ered —Clock Spring ing Wires. Consult technical man your wire ver large 52—THE IRON AGE, June 1939 ¥ 4 | = >, “ i | | | “In building high performance aircraft goes without saying that the use only the best materials and products im- perative. American PLUS Phillips Screws are used extensively throughout our latest type attack-bomber, Model V-12. are pleased acknowledge the fact that your product shares vital part achieving high performance and depend- ability Vultee airplanes. Chief Mechanic Smith points out where American PLUS Phillips Screws are used installing wing fillets Vul- tee V-12 Attack-Bomber. Costs Less Use American PLUS Phillips Screws For greatest driving ease, the angles the tapered re- cess were carefully worked out utilize the driver’s maxi- mum turning power. Two sizes Phillips Drivers give greatest driving efficiency with screws diameters from #16 inclusive. Four drivers cover the entire range R.M. PALMER, Chief AIRCRAFT, screw sizes. American PLUS Phillips Screws are cold forged special method individual handling. SEND TODAY FOR FACTS HOW YOU CAN don’t AMERICAN SCREWS Copyright 1989 by American Screw Co. U. 8. Patents on Prodact and Methods wes. 2,046,343; 2,046,837, 2,046,839; 2,046,840; 2,082,086; Chicago Office and warehouse: 219 Randolph St. Reading Screw Company, Norristown, Pa. 2,084,078; 2,084,079; 2,090.388. Other domestic and Foreign Patents Allowed and Pending. Detroit Office: 1010 Stephenson Bidg. Pacific Coast Representative: Osgood Howell, (division American Screw Co.) Los Angeles, San COSTS LESS USE AMERICAN PLUS PHILLIPS SCREWS AMERICAN SCREW COMPANY PROVIDENCE, RHODE ISLAND Slotted Heod Phillips Recessed WOOD SCREWS Chief Test Pilot Wagner, American PLUS Phillips Screws mean safer assembly. Chief Mechanic Smith, they mean faster, Jower-cost assembly. Speed and safety rule the aircraft plant just they rule the air. VULTEE AIRCRAFT used American PLUS Phillips Recessed Head Screws their new V-12 Attack Bombers because American PLUS Phillips Screws are safe use. The driver can’t leap from the recessed head and tear gouge across cockpit en- closure gash mechanic’s hand. Despite large increase pro- duction, accidents are greatly reduced. American PLUS Phillips Screws are fast use. Power driving. screws fumbled. One hand free for holding work. screws driven crooked. heads split. you find out, today, what your firm could save? Use the coupon below, for free information sample box driver and screws. AMERICAN SCREW COMPANY. Providence, Rhode Island [) Send special bulletin on industry. lease send kit American Screws and driver. $1.00 cover cost aging and postage enclosed. Name Company Address Distributor Complete stocks American PLUS Screws and Bri the hands distributors everywhere. Ask your distributor. STOVE BOLTS and line dev THE IRON AGE, June PLANT BANISHES PROFIT DRAIN WITH “ENGINEERED LIGHTING” “Eye-Tax” luxury that industry can afford. Your Plant’s most critical control devices are human eyes. They operate slow speed dim areas—and the average industrial lighting about foot candles. Dim indeed! “Eye-Tax” inevitable. steals the energy needed keep eyes alert and product quality high. Modern lighting, engineered the job with General Electric Type Lamps abolishes “Eye-Tax.” pro- vides truly economical means ob- taining the necessary higher levels illumination. You get higher light out- put for the same cost energy. When blended with incandescent light, these mercury lamps provide illumination which simulates and blends well with daylight. Have lighting specialist show you how banish “Eye-Tax” with lighting engineered fit the job. For complete information, write the General Electric Vapor Lamp Company either address given below. The 400-Watt MERCURY Lamp 140% more efficient than other available light sources. Order your auxiliary devices which were designed especially for this lamp from the General Elec- tric Vapor Lamp Company. GENERAL ELECTRIC General Electric Vapor Lamp Co. 833 Adams Street, Hoboken, 54—THE IRON AGE, June 1939 926H Incandescent Lamp Department Dept. 165, Nela Park, Cleveland, Ohio j / i / ij / | j | | | | pany CoP } 4 _ J in weight and cost possible with chis new full 1 of costs and proverticn To pook give® a quick 4 a tht not big But ou'li Serrat files. and nce own clearly con- ile € tains cut trial ealer will perfor ager, sh. cts moun makes easier 4 pro These file-: Company, File nd, ort Hope, our supp ode Isle P ATEMTED 7 grr very ¥ PIONEERS 56—THE IRON AGE, June 1939 been reduced was pleasantly surprised also showed and 100% increase tool believe it. had started out saving machining taper roller. Close limits impossible remove machining. scrapped because Engineer came tool was being used and smooth cutting oil mended Acme Cutting And where the Ss wilage dropped from tools that had been now ran hours. carry-away and cut oil Just the Enginee product solved without costing suggestion like that Oil (Indiana) office. De operation where the found that shaving required. not dom Oil No. 30. Fast draining suggestion manufacture cent. these Engineers throug parts spoilage had When his records cutting costs, life he could hardly ygeta finish small grinding made left these parts were poor finish. Lubrication hold the close limits Evidently the its job. recom- savings started. Parts Shaving ground every hours reduced the right problem Could you use You can reach one your local Standard 939,Stan SERVICE FOR FIFTY YEARS STANDARD tard Co. (Ind.) Geee LUBRICATION at THA THAT...